Impact How CIAB works Why CIAB Product Team
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EKG for Machines

Intelligent Quality Monitoring
that saves you MILLIONS.

CIAB safeguards quality across any industry, on any complex machine — new or old.

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Process quality and predictive maintenance, read together.

We are one of the few companies globally that looks at both:
Process Quality
  • Tracks the actual output for dimensional accuracy, surface finish, cutting force signatures, and part-to-part consistency — catching issues machine health can't
  • Operates in real-time, part-by-part, catching defects as they happen rather than after a batch ships
Predictive Maintenance
  • Forecasts failures days to months in advance, enabling scheduled fixes instead of emergency ones
  • Prevents catastrophic breakdowns and unplanned downtime

Together, they're what makes strong quality possible.

02 — THE PROBLEM
The cost of quality failures in Manufacturing Industries

Quality failures create a multi-billion dollar burden on manufacturing

Scrap & rework
1 in 9

units are discarded or require correction

Warranty & recall
$6.15 BN

paid yearly by top equipment manufacturers

Machine downtime
$2.3M / hr

lost annually by large automotive companies

02B — IMPACT
Impact

AI Engineered Quality. Reliable Results.

We are an innovative, reliable, and industrial AI company focused on real-time process quality monitoring and predictive maintenance — helping businesses improve their performance metrics with our embedded systems.

3,000+
Number of Deployments
4
Across Continents
90%
Machine Downtime reduced by upto
< 2 Weeks
to add CIAB and start seeing results
03 — HOW IT WORKS
How CIAB works

We catch defects right when they happen, right where they happen.

01

Proprietary Models

Powered by award-winning, proprietary vibration models built by world-class experts.

02

Multi-Signal Monitoring

Uses data from vibration, power, torque, and more — both digital and analog sensors — to continuously monitor for quality risk.

03

Data at Scale

Collects and intelligently processes 25,000+ points per second for the most predictive, prescriptive insight.

04

Adaptable by Design

Works on your most complex assets, across industries, new and old machines. Highly customizable and deployable in under 2 weeks.

04 — COMPARISON
Why better than alternatives

The gaps other methods miss are exactly where the millions get lost - CIAB doesn't leave any.

CIAB can work alone or alongside your existing solutions.

Random Inspection

  • Only samples a small fraction of parts (e.g., 1 in 1,000)
  • Found after the fact — bad parts may already ship downstream
  • Inconsistent detection — fatigue means defects get missed

Predictive Maintenance Alone

  • Monitors machine health, not part quality
  • Misses process issues like tooling drift or calibration errors
  • Optimized for uptime, not scrap prevention

Expensive Systems

  • High capital and integration cost
  • Slows down throughput at scale
  • Rigid — hard to reconfigure for new parts or machines
CIAB

Every gap above — solved without ripping out what you already have.

  • Inspects every part in real time, stopping propagation — not a 1-in-1,000 sample
  • Removes human fatigue and subjectivity — consistent detection on every single part, every time
  • Monitors part quality directly, not just machine health
  • Deploys onto existing lines — no layout changes, no lost throughput
  • Reconfigurable by design — adapts to new part geometries, machines, or production changes
CIAB RCM 7000 monitoring unit hardware *CIAB Monitoring Unit
05 — COVERAGE
Coverage

We Work for You, Wherever You Are.

CIAB works across...
Robotic arm icon

Any Use Case / Asset

  • CNC Machines
  • Rotating Equipment — intermittent & ultra low-speed machinery
  • Assembly Equipment
  • Pick-and-place Machines
  • Additive Manufacturing Equipment
Car icon

Any Industry

  • Automotive Manufacturing
  • Medical Device Manufacturing
  • Aerospace
  • Shipping
  • And beyond
Deployment stage icon

Any Deployment Stage

  • Machine builders — integrate within new equipment
  • Existing plants — retrofit existing machines with CIAB Systems
Sensor icon

Any Sensor Modality

  • New digital sensor signals
  • Existing analog signals like power and torque
  • Nothing goes to waste — all of it feeds our detection models
06 — WHY CHOOSE US
Why choose CIAB

Why businesses trust us

We combine innovation, reliability, and customer-focused solutions to deliver exceptional business value and long-term success.

Proven Impact & Experience

Trusted by large global automotive companies, machine builders, and more — quality excellence built on real deployments, not theory.

Actionable Insights

Not just static alarms — insights that are useful to everyone from the plant floor to executives.

Fast to Deploy, Built to Scale

Start deploying and seeing results in under 2 weeks. CIAB moves from one machine to many, and from one plant to multiple, across industries and applications.

Customization & Industry 4.0 Ready

Real-time monitoring, automated workflows, faster decision-making, and streamlined operations — built around how your team actually works.

Automation

Specialized intelligent agents automate workflows and actions.

Predictive Analytics

Forecasts issues ahead of failure, so teams can act before anomaly and/or downtime hits.

Meet the Experts Behind CIAB
06B — REAL OUTCOMES
By the Numbers

Wins on the Floor

Real Outcomes on Client Deployments
4 to 0Annual Recall Events Reduced
$3.2M+Saved in a Single Deployment
97¢ → 21¢Scrap Cost Reduced Per Unit(Exceeded Client's 30¢ target)
0Missed Crash Events and False Alarms
31Anomaly Quality Events Detected in only 2 months
07 — WHAT'S INCLUDED
What's included in CIAB

A complete stack, not a point solution.

Every layer — from the sensor on the machine to the dashboard on your screen — is engineered, installed, and supported by CIAB.

Hardware

CIAB Monitoring Unit

The core hardware enclosure housing our proprietary vibration models and edge processing — installed directly at the machine. Anomaly detection software is embedded into the unit's firmware; Controls interface modules and data export Ethernet modules can be combined and configured to your needs.

Sensors

Vibration, power, torque, and other analog and digital sensors mounted on your equipment to continuously capture machine and process signals. Fully customizable to match your specific machine and application needs.

Cables

Industrial-grade cables connecting sensors, machine controls, communication plate, and Ethernet switch to the monitoring unit — customized in length, routing, and configuration to fit your setup.

Software

Communication Interface / Utility Software

Interface to program the CIAB Monitoring Unit with an external utility software through a laptop — configurable for alarm settings, data downloads, and diagnostic / root cause analysis.

Operator Screen Software

A real-time, on-floor display giving operators immediate visibility into part quality and machine health, allowing for alarm setting and basic diagnostics.

Data Bridge Software to Cloud Platform

Securely streams processed data, anomaly details to the client's cloud, where it feeds detection models and powers dashboards, alerts, and historical analytics.

Installation Support & Engineering

We offer services for system hardware installation, controls configuration, alarm setting protocols, and troubleshooting / training services - deployable in under 2 weeks with minimal disruption to production.

08 — CONTACT
Connect with us

Let's build something great together

Connect with us to explore intelligent industrial solutions, predictive analytics, and next-generation automation systems — or if you just want to learn more.

Send message

Get in touch

Email: chandra.jalluri@ciabtech.com

Phone: +1 (734) 560-1906

Location: Canton, MI, United States